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X5 Wire Feeder 300 Manual

X5 Wire Feeder 300 Manual

Experience next-generation steel welding with X5 FastMig, an industrial multi-process welding machine developed by Kemppi in collaboration with professional welders. Available in 400A and 500A models, the X5 FastMig is a versatile arc welding powerhouse built with energy-efficient inverter technology. Touch Sense Ignition enables a reliable, non-short-circuit ignition, which paired with Wise special processes minimizes spatter and creates high-quality welds you can count on.

Made in Finland, the X5 FastMig is built to last. The clear, graphical panel is impact-resistant, fast to adopt, and easy to operate. Well-balanced Flexlite GX welding guns with excellent cooling enhance the welding experience even further. The modular setup and wide range of accessories bring flexibility and efficiency to welding production processes.

  • Versatile process selection for industrial welding: 1-MIG, MIG, DC TIG, and stick welding (MMA), as well as gouging
  • Excellent steel welding properties with WiseSteel, which minimizes spatter and speeds up welding without compromising quality
  • Operating basics are easy to adopt within 10 minutes
  • Top-loading wire feeder design ensures ergonomics and safety in all operating positions when changing heavy filler wire spools
  • Robust, injection-molded plastic casing and impact-resistant display withstand outside blows and challenging work conditions
  • Ultimate welding comfort and long-lasting, high-quality consumables with Flexlite GX welding guns
  • Energy-efficient inverter technology and dynamic power source cooling
  • Can be easily connected to WeldEye cloud service, which offers diverse opportunities for digital welding quality and process control

Top-loading wire feeder with a digital parameter display. For MIG/MAG, MMA, and gouging. Manual, 2-knob parameter control. 4-wheel wire feed mechanism with integrated lighting and a kinetic spool brake. USB port connectivity.

Product code X5220300000
Wire feed mechanism 4-roll, single-motor
Gun connection Euro
Filler wires Fe 0.8 … 2.0 mm Ss 0.8 … 2.0 mm Mc/Fc 0.8 … 2.4 mm Al 0.8 … 2.4 mm
Wire feed speed 0.5 … 25 m/min
Diameter of feed rolls 32 mm
Operating temperature range -20…+40 °C
External dimensions LxWxH 650 x 230 x 410 mm
Weight (no accessories) 10.9 kg
Degree of protection IP23S
Wire spool weight, max. 20.0 kg
Wire spool diameter, max. 300 mm
EMC class A
Storage temperature range -40…+60 °C
Shielding gas pressure (max) 0.5 MPa
Welding current, 60 % 500 A
Welding current, 100 % 430 A

X5 Cooler

  • Quick to assemble cooling unit with Auto/ON/OFF operation. Easy to fill up and check the coolant level. Dynamic cooling reduces electrical power consumption and localized noise levels.

Flexlite GX – X5 FastMig 

  • X5 FastMig is designed to be used together with Kemppi’s Flexlite GX series 5 and series 3 MIG welding guns with a Euro connector. User comfort, welding efficiency, and extended consumable parts life.
  • Product code: GX203G35 (3.5 m), GX203G5 (5 m) GX253G35 (3.5 m), GX253G5 (5 m) GX303G35 / GX303W35 (3.5 m), GX303G5 / GX303W5 (5 m) GX403G35 / GX403W35 (3.5 m), GX403G5 / GX403W5 (5 m) GX503W35 (3.5m), GX503W5 (5m) GX205G35 (3.5m),

Flexlite TX – X5 FastMig 

  • X5 FastMig can be used for TIG welding with dedicated Flexlite TX welding torches with a Euro connector. User comfort, welding efficiency, and extended consumable parts life.
  • Product code: TX223GE4 (4 m) TX253WSE4 (4 m) TX353WE4 (4 m)

 

GXR10 – gun remote

  • On-torch remote control for Flexlite GX series 5 welding guns allows accurate and immediate welding current adjustment and memory channel selection.
  • Product code: GXR10

HR43

  • Wired hand remote control.
  • Product code: HR43

X5 Gas Cylinder Cart

  • 4-wheel transport unit with convenient cable hooks and innovative PivotSafe mechanism for safe gas cylinder loading. Suitable for use with X5 FastMig.
  • Product code: X5701020000

X5 Trolley Cart

  • 2-wheel transport unit with convenient cable hooks. Suitable for use with for X5 FastMig.
  • Product code: X5701030000

X5 Wire Feeder Trolley

  • 4-wheel trolley for X5 Wire Feeder. Reliable locking mechanism keeps the wire feeder firmly on the wheels.
  • Product code: X5702020000

X5 Accessory Tray

  • An accessory tray with cable hooks and long storage tray for parts and tools. Can be installed on either side of the power source.
  • Product code: X5701040000

GH 20 Gun Holder

  • GH 20 Gun Holder increases usability around the workshop. The gun holder can be mounted on a welding machine, transport unit, or welding table.
  • Product code: 6256020

Wire Feeder Cabinet Heater

  • The optional wire feeder cabinet heater keeps the wire spool dry by preventing moisture from condensing on the filler wire. Compatible with X8 Wire Feeder and X5 Wire Feeder 300 models.
  • Product code: X8700010000

Wire Feeder Cabinet Heater, X5 200

  • The optional wire feeder cabinet heater keeps the wire spool dry by preventing moisture from condensing on the filler wire.
  • Product code: SP021613

X5 Wire Feeder 200 Protection Frame

  • Optional protective metal frame for X5 Wire Feeder 200 Manual offering additional impact protection.
  • Product code: X5702080000

X5 Wire Feeder Rotating Plate

  • A rotating plate with +-90° rotation angle.
  • Product code: SP801116

X5 Double Wire Feeder Rotating Plate

  • A rotating plate with +-90° rotation angle for two wire feeders. Seven locking positions, including locking into the center position. Contains a wider front wheel bar for the cart. Y-coupler components included by default for connecting two separate interconnection cables (2 m).
  • Product code: X5702070000

X5 Wire Feeder Hanger for Boom

  • A wire feeder hanger to make the workspace more versatile. Multiple different angles for the wire feeder. Easy and ergonomic wire spool replacement.
  • Product code: X5702040000

X5 Double Wire Feeder Hanger for Boom

  • A double wire feeder hanger to make the workspace more versatile. Multiple different angles for the wire feeder. Easy and ergonomic wire spool replacement. To use only one interconnection cable for the dual setup, order Double Feeder Y-Cable separately.
  • Product code: X5702050000

X5 Wire Feeder Counterbalance Arm

  • Counterbalance arm with stepless counterbalance adjustment and large adjustable working area. Contains a wider front wheel bar for the cart.
  • Product code: X5702060000

X5 Interconnection Cable 70-w

  • Water-cooled interconnection cable. Available 70 mm² thick and 2 m, 5 m, 10 m, 20 m, and 30 m long.
  • Product code: X57002MW X5 Interconnection Cable 70-w 2m – X57005MW X5 Interconnection Cable 70-w 5m – X57010MW X5 Interconnection Cable 70-w 10m – X57020MW X5 Interconnection Cable 70-w 20m – X57030MW X5 Interconnection Cable 70-w 30m

X5 Interconnection Cable 70-g

  • Gas-cooled interconnection cable. Available 70 mm² thick and 2 m, 5 m, 10 m, 20 m, and 30 m long.
  • Product code: X57002MG X5 Interconnection Cable 70-g (2m) X57005MG X5 Interconnection Cable 70-g (5m) X57010MG X5 Interconnection Cable 70-g (10m) X57020MG X5 Interconnection Cable 70-g (20m) X57030MG X5 Interconnection Cable 70-g (30m)

X5 Interconnection Cable 95-w

  • Water-cooled interconnection cable. Available 95 mm² thick and 2 m long.
  • Product code: X59502MW (2m)

Double Feeder Y-Cable

  • For connecting two wire feeders to one power source with X5 Double Wire Feeder Hanger for Boom. Suitable for both water and gas-cooled welding setups.
  • Product code: X570DF000

Power Source Air Filter

  • Additional protection for the power source to secure efficient airflow in dusty environments.
  • Product code: SP016870 (10 PCS)

Wire Drum Kit

  • Accessory kit for an external wire drum. Conduits available in 5 m, 10 m, 20 m and 27 m.
  • Product code: W012757 Wire Drum Kit (5m) W012758 Wire Drum Kit (10m) W012759 Wire Drum Kit (20m) W012760 Wire Drum Kit (27m)

Digital Connectivity Module

  • An accessory device that enables integration with WeldEye cloud service. Collects welding data from the power source and transfers it wirelessly to the WeldEye mobile app via Bluetooth. Connection might require an adapter depending on the welding machine model.
  • Product code: 6265051

Kemppi Connect

  • A mobile application for performing software installations on X5 FastMig. Available for download free of charge from Google Play. Login requires an active My Kemppi ID.
  • Product code: Available free of charge from Google Play.

MMA Welding Cable, 50 mm²

  • For stick welding (MMA). Available 50 mm² thick and 5 m, 10m, and 15 m long.
  • Product code: 6184501 Welding Cable 50 mm² (5 m) 618450101 Welding Cable 50 mm² (5 m/MYK) 6184502 Welding Cable 50 mm² (10 m) 6184503 Welding Cable 50 mm² (15 m)

MMA Welding Cable, 70 mm²

  • For stick welding (MMA). Available 70 mm² thick and 5 m long.
  • Product code: 6184701 (5m)

MMA Welding Cable, 95 mm²

  • For stick welding (MMA). Available 95 mm² thick and 5 m long.
  • Product code: 6184901 (5m)

Earth Return Cable, 70 mm²

  • Earth return cable, available 70 mm² thick and 5, 10, 15, and 20 m long.
  • Product code: 6184711 Earth Cable 70 mm² (5 m) 6184712 Earth Cable 70 mm² (10 m) 6184713 Earth Cable 70 mm² (15 m) 6184714 Earth Cable 70 mm² (20 m)

Earth Return Cable, 95 mm²

  • Earth return cable, available 95 mm² thick and 5 m long.
  • Product code: 6184921 (5m)
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