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KempArc SYN 500 Power source

KempArc SYN 500 Power source

If you are looking for a productive and reliable robotic welding solution, we have just the thing for you. The compact and powerful KempArc SYN 500 is designed for synergic MIG/MAG welding automation. Its excellent arc characteristics will deliver high quality welds. All common fieldbus protocols can be used for the robot interface. KempArc SYN 500 is especially well suited for cost-effective retrofit cases and heavy duty applications, delivering 430 A at 100% duty cycle. It is available both in analogue and digital models for integration with different robotic control systems.

  • Robot interface integrated in the power source
  • Easy programming with the synergic welding programs and 90 memory channels
  • Fast fieldbus-based communication guarantees integration with all common robot brands
  • Available in digital and analogue models for varied integration possibilities
  • Compact and lightweight wire feed mechanism

Synergic MIG/MAG welding automation system, especially well-suited for cost-effective retrofit cases and heavy duty applications. KempArc SYN 500 is available in digital and analogue (AN) models for integration with different robotic control systems.

Product code KempArc SYN 500 (digital) – 6201500 KempArc SYN 500 (analogue) – 6201500AN
Connection voltage 3~ 50/60 Hz 400 V -15…+20%
Fuse (delayed) 35 A
Minimum generator power 27kVA (60%) 20kVA (100%)
Welding range 10 … 42 V
Open circuit voltage 50 V
Rated power 60% ED 26,1 kVA
Rated power 100% ED 20,3 kVA
Primary current 50% ED I1max 40,0 A
Primary current 100% ED I1 31,0 A
Connection cable size 6 mm2
Idle power (no load power) 25 W
Efficiency 87%
Power factor 0,9
Voltage supply for auxiliary devices 50 V
Auxiliary device supply fuse (X14, X15) 6, 3 A delayed
Voltage supply for the cooling device 1-ph 400 VAC/250 VA
Max. welding voltage 46 V
Max. output current 430 A (100 %)
Max. output current 500 A (60 %)
Operating temperature range -20 … +40 °C
External dimensions LxWxH 590 × 230 × 500 mm
Weight (no accessories) 37 kg
Degree of protection IP23C
EMC class A
Storage temperature range -40 … +60 °C

A7 MIG Gun 500-g

  • Gas-cooled robotic welding gun package offering exceptional precision. Choose a suitable type from hollow wrist or non-hollow wrist versions to match your needs. This gun can be used with all common robot brands and can be equipped with shock sensor modules.

A7 MIG Gun 500-w

  • Water-cooled robotic welding gun package offering exceptional precision. Choose a suitable type from hollow wrist or non-hollow wrist versions to match your needs. This gun can be used with all common robot brands and can be equipped with shock sensor modules.

KempCool 10

  • Cooling unit suitable for use with Kemppi KempArc welding equipment. KempCool 10 performs 1 kW of cooling power with a three liter tank that can be filled with 20%-40% ethanol/water mixture, or any other suitable antifreeze agent.
  • Product code: 6208100 Cooling liquid – 10 liter can – SP9810765

Stand for power source

  • For easy transport and keeping floor free under welder.
  • Product code: 6185295

Wire Feed Roll Kit

  • Product code: See technical specifications

Robot interface cards

  • Fieldbus commnucation between power source and robot controller is enabled with modules. The protocol can be chosen based on customer preference. Modules are placed inside the KempArc robot interface chassis.
  • Product code: See technical specifications

Interconnection cables for KempArc

  • The interconnection cable set contains several cables and hoses. The cable set is used for delivering the welding power, shielding gas, cooling liquid, and control signals from the welding power source to the wire feeder. Interconnection cable sets are available in zipper bags or in corrugated sleeves.
  • Product code: See technical specifications

Interconnection cable brackets

  • Product code: See technical specifications

Earth return cable 70

  • Product code: 6184711 (5 m, 70 mm2), 6184712 (10 m, 70 mm2), 6184713 (15 m, 70 mm2)

Wire conduit for wire spools

  • High quality wire conduit delivers the filler wire smoothly from wire spool to wire feeder. Male connectors on both ends fit to Kemppi feeder and Kemppi wire spool support. Order codes does not include female snap connector for wire spool holder or wire drum. It must be ordered separately. In case of stainless steel or aluminium, a separate chili liner is also required.
  • Product code: See technical specifications

Wire conduit for wire drums

  • Alternative solution for wire conduit when distance between wire feeeder and wire drum is greater than 5 meters. NOTE: When ordering W005195 with the desired length, you also need snap connectors: two male (W005197) and one female (W005189).
  • Product code: See technical specifications

Snap connector for wire conduit (male)

  • Male connector for wire conduit, two pieces needed per conduit.
  • Product code: W005197 – two pieces needed per conduit

Snap connector for drum or spool holder (female)

  • Female connector for the wire drum or spool holder.
  • Product code: W005189

Wire spool holder

  • Suitable for standard 15 kg wire coil. NOTE: Female connector for wire conduit not included. Must be ordered separately.
  • Product code: W007628 (right), W007629 (left)

Protective cover for wire spool

  • Plastic cover for wire spool holder.
  • Product code: SP007940

Floor stand for wire spool holder

  • Floor stand for wire spool holder.
  • Product code: W007356

Wire feeder mounting brackets

  • Brackets for mounting the wire feeder on the robot’s 3rd axis. The design is robot model specific. Order code includes metal plates. Insulation rings and Screws are not included if order code begins with W.
  • Product code: See technical specifications

Welding gun cleaning station

  • Regular mechanical cleaning of the internal surfaces of the gas nozzle provides steady and good shielding gas flow for welding. Helps to avoid spatter to form electrical connection bridges between contact tip and the gas nozzle.
  • Product code: SP600674 Equipped with wire cutter, gas nozzle inside reamer and anti-spatter spray unit; order code includes reamer setup for both gas and water cooled nozzles.
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